Tuesday, September 3, 2013

Engineering Design Process

Engineering Design Process

This is exactly three years since the last posting. I am back and committed to regular posting for my followers. We are starting off with engineering design process.

What is an Engineering Design?

An engineering design is the art/act of devising an original solution to a problem by a combination of principles, resources and products. The design process is the set of activities that is followed by the designer in arriving at the solution of a technological problem. Engineering design means slightly different things to electrical, mechanical, civil, and chemical engineers. While the electrical engineer is interested in determining values, and arrangement of electrical components in the design, the mechanical engineer is more often interested in determining the dimensions and placement of machine parts. The civil engineer on his own part is interested in determining the structural properties and load carrying capacities of structural materials and the chemical engineer is interested in determining the chemical processes that will give rise to a given product. However different the parameters of interest might be, there are generally accepted procedures that must be adopted to carry out any design.



The design process is actually an iterative procedure. This implies that a preliminary design is made based on the available information, and is modified or improved upon again and again as more information is generated until the proposed design meets the specifications. Moris Asimow [2] was among the first to give a detailed description of the complete design process in what is called the morphology of design. He proposed a seven phase design process. George Dieter [3] modified the terminology of the seven step process to conform to current practise. Another design process was proposed by Shigley [4]. It consists of a seven step process. Figure 1 below is an adaptation of the Shigley and Moris model.

The iterative loop is labelled 1 to 5 in the figure. This is done as many times as possible until the design becomes usable (i.e. meets the specifications). The design progresses in a step-by-step manner from some statement of need, definition of problem, a search for solution and development of chosen solution to manufacture, test and use. These procedures are often called models of design process. There are different models proposed by different people. What is presented below is a synthesis of the various models.

The design process is grouped into six steps or stages as follows:
1. Problem identification or recognition of need
2. preliminary ideas / definition of problem
3. problem refinement and synthesis
4. Analysis and optimization
5. Evaluation and Decision
6. Presentation / Implementation

for details download the full paper here